What Size Drill Bit

7/16-14 tap drill size

Letter U

Inches
0.3680
Millimetres
9.35
Thread
75%

Drill a Letter U hole before cutting a 7/16-14 thread. That is the standard tap drill for about 75% thread.

0.3680" 0.438" thread

No Letter U bit? A 3/8" bit (0.3750 in) gives about 67% thread, which holds fine in most materials.

7/16-14 thread and hole sizes

Thread7/16 diameter, 14 threads per inch, coarse (UNC)
Major diameter0.4375 in 11.11 mm
Pitch0.0714 in 1.814 mm
Tap drill, about 75% threadLetter U 0.3680 in
Tap drill, about 50% thread25/64" 0.3906 in, for stainless and other hard materials
Clearance hole, close fit29/64" 0.4531 in
Clearance hole, free fit15/32" 0.4688 in
Nearest metric bit9.3 mm

Why Letter U

A tap cuts threads into the wall of a hole, so the hole has to be smaller than the screw. For a 7/16-14 thread the hole that leaves exactly 75% thread is 0.3679 in. The closest standard bit is Letter U at 0.3680 in, which leaves 75%.

More thread than that adds almost no strength and makes the tap much easier to break. In hard or tough material, go one step larger.

Tools for this job

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