What Size Drill Bit

3/8-16 tap drill size

5/16"

Inches
0.3125
Millimetres
7.94
Thread
77%

Drill a 5/16" hole before cutting a 3/8-16 thread. That is the standard tap drill for about 75% thread.

0.3125" 0.375" thread

3/8-16 thread and hole sizes

Thread3/8 diameter, 16 threads per inch, coarse (UNC)
Major diameter0.3750 in 9.52 mm
Pitch0.0625 in 1.587 mm
Tap drill, about 75% thread5/16" 0.3125 in
Tap drill, about 50% threadLetter Q 0.3320 in, for stainless and other hard materials
Clearance hole, close fitLetter W 0.3860 in
Clearance hole, free fitLetter X 0.3970 in
Nearest metric bit7.9 mm

Why 5/16"

A tap cuts threads into the wall of a hole, so the hole has to be smaller than the screw. For a 3/8-16 thread the hole that leaves exactly 75% thread is 0.3141 in. The closest standard bit is 5/16" at 0.3125 in, which leaves 77%.

More thread than that adds almost no strength and makes the tap much easier to break. In hard or tough material, go one step larger.

Tools for this job

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