What Size Drill Bit

3/4-16 tap drill size

11/16"

Inches
0.6875
Millimetres
17.46
Thread
77%

Drill a 11/16" hole before cutting a 3/4-16 thread. That is the standard tap drill for about 75% thread.

0.6875" 0.750" thread

3/4-16 thread and hole sizes

Thread3/4 diameter, 16 threads per inch, fine (UNF)
Major diameter0.7500 in 19.05 mm
Pitch0.0625 in 1.587 mm
Tap drill, about 75% thread11/16" 0.6875 in
Tap drill, about 50% thread45/64" 0.7031 in, for stainless and other hard materials
Clearance hole, close fit49/64" 0.7656 in
Clearance hole, free fit25/32" 0.7812 in
Nearest metric bit17.5 mm

Why 11/16"

A tap cuts threads into the wall of a hole, so the hole has to be smaller than the screw. For a 3/4-16 thread the hole that leaves exactly 75% thread is 0.6891 in. The closest standard bit is 11/16" at 0.6875 in, which leaves 77%.

More thread than that adds almost no strength and makes the tap much easier to break. In hard or tough material, go one step larger.

Tools for this job

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