What Size Drill Bit

#12-24 tap drill size

#16

Inches
0.1770
Millimetres
4.50
Thread
72%

Drill a #16 hole before cutting a #12-24 thread. That is the standard tap drill for about 75% thread.

0.1770" 0.216" thread

No #16 bit? A 11/64" bit (0.1719 in) gives about 82% thread, which holds fine in most materials.

#12-24 thread and hole sizes

Thread#12 diameter, 24 threads per inch, coarse (UNC)
Major diameter0.2160 in 5.49 mm
Pitch0.0417 in 1.058 mm
Tap drill, about 75% thread#16 0.1770 in
Tap drill, about 50% thread#12 0.1890 in, for stainless and other hard materials
Clearance hole, close fit#2 0.2210 in
Clearance hole, free fit#1 0.2280 in
Nearest metric bit4.5 mm

Why #16

A tap cuts threads into the wall of a hole, so the hole has to be smaller than the screw. For a #12-24 thread the hole that leaves exactly 75% thread is 0.1754 in. The closest standard bit is #16 at 0.1770 in, which leaves 72%.

More thread than that adds almost no strength and makes the tap much easier to break. In hard or tough material, go one step larger.

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