What Size Drill Bit

#1-72 tap drill size

#53

Inches
0.0595
Millimetres
1.51
Thread
75%

Drill a #53 hole before cutting a #1-72 thread. That is the standard tap drill for about 75% thread.

0.0595" 0.073" thread

#1-72 thread and hole sizes

Thread#1 diameter, 72 threads per inch, fine (UNF)
Major diameter0.0730 in 1.85 mm
Pitch0.0139 in 0.353 mm
Tap drill, about 75% thread#53 0.0595 in
Tap drill, about 50% thread#52 0.0635 in, for stainless and other hard materials
Clearance hole, close fit#48 0.0760 in
Clearance hole, free fit#46 0.0810 in
Nearest metric bit1.5 mm

Why #53

A tap cuts threads into the wall of a hole, so the hole has to be smaller than the screw. For a #1-72 thread the hole that leaves exactly 75% thread is 0.0595 in. The closest standard bit is #53 at 0.0595 in, which leaves 75%.

More thread than that adds almost no strength and makes the tap much easier to break. In hard or tough material, go one step larger.

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