What Size Drill Bit

1-12 tap drill size

59/64"

Inches
0.9219
Millimetres
23.42
Thread
72%

Drill a 59/64" hole before cutting a 1-12 thread. That is the standard tap drill for about 75% thread.

0.9219" 1.000" thread

1-12 thread and hole sizes

Thread1 diameter, 12 threads per inch, fine (UNF)
Major diameter1.0000 in 25.40 mm
Pitch0.0833 in 2.117 mm
Tap drill, about 75% thread59/64" 0.9219 in
Tap drill, about 50% thread61/64" 0.9531 in, for stainless and other hard materials
Clearance hole, close fit1-1/64" 1.0156 in
Clearance hole, free fit1-1/32" 1.0312 in
Nearest metric bit23.4 mm

Why 59/64"

A tap cuts threads into the wall of a hole, so the hole has to be smaller than the screw. For a 1-12 thread the hole that leaves exactly 75% thread is 0.9188 in. The closest standard bit is 59/64" at 0.9219 in, which leaves 72%.

More thread than that adds almost no strength and makes the tap much easier to break. In hard or tough material, go one step larger.

Some charts list 15/16" for 1-12. That leaves only about 58% thread, so 59/64" is the better choice for a full-strength thread.

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