What Size Drill Bit

1-1/8-12 tap drill size

1-3/64"

Inches
1.0469
Millimetres
26.59
Thread
72%

Drill a 1-3/64" hole before cutting a 1-1/8-12 thread. That is the standard tap drill for about 75% thread.

1.0469" 1.125" thread

1-1/8-12 thread and hole sizes

Thread1-1/8 diameter, 12 threads per inch, fine (UNF)
Major diameter1.1250 in 28.57 mm
Pitch0.0833 in 2.117 mm
Tap drill, about 75% thread1-3/64" 1.0469 in
Nearest metric bit26.6 mm

Why 1-3/64"

A tap cuts threads into the wall of a hole, so the hole has to be smaller than the screw. For a 1-1/8-12 thread the hole that leaves exactly 75% thread is 1.0438 in. The closest standard bit is 1-3/64" at 1.0469 in, which leaves 72%.

More thread than that adds almost no strength and makes the tap much easier to break. In hard or tough material, go one step larger.

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